Production Planning Module

Sales-to-production order conversion with configurable rules. Capacity check before confirmation. Material requirement explosion based on BOM. Gantt-chart visual scheduling with drag-and-drop rescheduling.

Shop Floor Execution

Work center dashboard shows assigned tasks with drawings/instructions attached. Operation reporting via barcode scan. Exception handling: machine down one-click report with reason code. Material request with warehouse pick notification.

Quality Integration

In-process inspection with quality checkpoints defined in routing. Inspector scans job sees checklist specific to operation. Non-conformance MRB workflow: quarantine, disposition decision, execute, close. Full genealogy traceability from raw material batch to shipped customer.

Performance Analytics

OEE (Availability x Performance x Quality) real-time by machine/shift/day/week/month. Labor productivity output per hour comparison. On-time delivery commit vs actual drill-down. Cost per unit tracking actual vs standard.

A precision machining company in 益阳 implemented this system. Results over 12 months: OEE 58% to 73%, on-time delivery 71% to 91%, WIP inventory reduced 34%, quality cost reduced 41%. Investment: 180,000 RMB. Annual savings: approximately 520,000 RMB. Payback: 4 months.